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Sand Casting

Ductile iron Casting-Bracket

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A ductile iron core shell bracket casting for engines is a high-strength, wear-resistant automotive structural component produced via shell molding and core casting techniques. It provides crucial support, high tensile strength, and impact resistance for heavy-load, high-temperature engine systems. It offers a cost-effective, durable alternative to steel castings. 

Key Characteristics & Benefits:

  • Material Properties: Composed of nodular/spheroidal graphite iron, which offers superior ductility, toughness, and high-tensile strength compared to traditional grey iron, preventing catastrophic failures.

  • Manufacturing Method:

    • Shell Molding: Provides superior dimensional accuracy, complex geometry capability, and high-quality surface finish.

    • Core Technology: Utilizes sand cores (often via cold box processes) to form complex hollow sections, ensuring accurate internal features for mounting and structural support.

  • Engine Applications: Typically used in high-stress, high-load areas, including turbocharger housings, exhaust manifolds, mounting brackets, and engine blocks.

  • Advantages: Excellent machinability, heat resistance, and high damping capacity.

Application: Engine system

Process: Shell core sand casting

Material: Ductile Iron 

Surface: E-coate

Weight: 3.2 Kgs

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